Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing/Installing Intake Manifold & Cylinder Bolts
    GM1977749Courtesy of GENERAL MOTORS CORP.
  1. Position the fuel pipe shield behind the high pressure fuel pump. Take care not to damage the insulation behind the shield.
  2. Install the fuel pipe shield to cylinder bolt (1). Hand tighten at this time.
  3. NOTE: Refer to Fastener Notice .
  4. Install the fuel pipe shield to intake manifold bolts (1).

    Tighten:Β 

    1. Tighten the Fuel pipe Shield to manifold bolts to 23 N.m (17 lb ft).
    2. Tighten the Fuel Pipe Shield to head bolt to 10 N.m (89 lb in).

  5. Install the fuel injection sight shield. Refer to Fuel Injector Sight Shield Replacement (LLT)
  6. Install the cross vehicle brace. Refer to Cross Vehicle Brace Replacement (DX) .
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.