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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1250 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING GEAR OUTLET PIPE/HOSE REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Steering Gear Oil Seal Installer End Of J 44586
    GM1492057Courtesy of GENERAL MOTORS CORP.
  1. Install the NEW power steering gear oil seal (1) to the power steering gear using the seal installation end of the J 44586  (2). See Special Tools .
    2. Fig 2: Identifying Power Steering Gear Oil Seals In Power Steering Gear
    GM1492058Courtesy of GENERAL MOTORS CORP.
  2. Ensure the power steering gear oil seals (1) are fully seated in the power steering gear.
  3. Position the power steering gear outlet pipe to the vehicle.
    4. Fig 3: Identifying Inlet, Outlet Pipe/Hose Connections & Bolts
    GM1775901Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.