Circuit/System Testing

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Circuit/System Testing
WARNING: This page is about a different car, the 2007 GMC Sierra, 2007 GMC Cab & Chassis Sierra, 2007 Chevrolet Silverado, and 2007 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the DOC for any of the following abnormal conditions:
    • Physical damage or alterations
    • Internal rattles caused by a damaged catalyst substrate
    • Internal restrictions-Refer to Restricted Exhaust .
    • If a condition is found, replace the DOC.
  2. Inspect the exhaust system for the following conditions:
    • Restrictions-Refer to Restricted Exhaust .
    • Exhaust leaks before DPF
    • Physical damage or alterations
    • If a condition is found, repair the exhaust system as necessary.
  3. Inspect for the following conditions, which may cause a DOC to degrade:
    • An engine misfire
    • Engine oil or coolant consumption
    • Leaking fuel injectors
    • A fuel that does not meet the ultra low sulfur requirements, red dye fuel, or off road diesel fuel
    • Contaminated fuel-Refer to Contaminants-in-Fuel Diagnosis .
    • If a condition is found, repair as necessary, then replace the DOC.
  4. If all inspections and tests are normal, replace the DOC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.