Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISDRIVELINES & AXLESDIFFERENTIALS & DRIVE AXLESREAR DRIVE AXLECOMPONENT LOCATORREAR AXLE DISASSEMBLED VIEWS
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Rear Axle Disassembled Views
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Rear Axle Disassembled Views
| Callout | Component Name |
|---|---|
| 1 | Differential Drive Pinion Gear Nut |
| 2 | Differential Drive Pinion Gear Washer |
| 3 | Differential Drive Pinion Gear Yoke |
| 4 | Differential Drive Pinion Gear Seal |
| 5 | Differential Drive Pinion Gear Outer Bearing |
| 6 | Differential Drive Pinion Gear Outer Bearing Cup |
| 7 | Differential Drive Pinion Gear Bearing Spacer |
| 8 | Rear Axle Housing Fill Plug |
| 9 | Rear Axle Housing |
| 10 | Rear Axle Vent Hose Connector |
| 11 | Differential Drive Pinion Gear Inner Bearing Cup |
| 12 | Differential Drive Pinion Gear Inner Bearing |
| 13 | Differential Drive Pinion Gear Bearing Shim |
| 14 | Differential Drive Pinion Gear Shaft |
| 15 | Differential Side Gear Thrust Washer |
| 16 | Differential Side Gear |
| 17 | Differential Pinion Gear Thrust Washer |
| 18 | Differential Pinion Gear |
| 19 | Differential Side Gear |
| 20 | Differential Side Gear Thrust Washer |
| 21 | Differential Pinion Gear |
| 22 | Differential Pinion Gear Thrust Washer |
| 23 | Differential Ring Gear |
| 24 | Differential Bearing |
| 25 | Differential Bearing Cup |
| 26 | Differential Bearing Shim |
| 27 | Differential Bearing Cap Bolt |
| 28 | Differential Carrier Bearing Cap |
| 29 | Rear Axle Housing Cover Bolt |
| 30 | Rear Axle Housing Cover |
| 31 | Brake Clip |
| 32 | Rear Axle Housing Cover Gasket |
| 33 | Rear Axle Housing Cover Magnet |
| 34 | Differential Pinion Gear Shaft Lock Bolt |
| 35 | Differential Ring Gear Bolt |
| 36 | Differential Bearing Shim |
| 37 | Differential Bearing |
| 38 | Differential Bearing Cup |
| 39 | Differential Case |
| 40 | Differential Pinion Gear Shaft |
| 41 | Rear Axle Shaft Lock |
| 42 | Rear Axle Shaft |
| 43 | Stud |
| 44 | Brake Rotor |
| 45 | Rear Axle Shaft Seal |
| 46 | Wheel Bearing |
| 47 | Brake Backing Plate Bolt |
| 48 | Brake Backing Plate Assembly |
| 49 | Brake Caliper Bolt |
| 50 | Brake Caliper |
| Callout | Component Name |
|---|---|
| 1 | Differential Side Gear Thrust Washer |
| 2 | Differential Side Gear |
| 3 | Differential Cross Shaft |
| 4 | Differential Pinion Gear |
| 5 | Differential Pinion Gear Thrust Washer |
| 6 | Differential Side Gear |
| 7 | Differential Side Gear Thrust Washer |
| 8 | Differential Pinion Gear |
| 9 | Differential Pinion Gear Thrust Washer |
| 10 | Ring Gear Bolt |
| 11 | Differential Case Bearing Assembly |
| 12 | Differential Case Bearing Shim |
| 13 | Differential Bearing Cap |
| 14 | Differential Bearing Cap Bolt |
| 15 | Differential Bearing Adjuster Lock |
| 16 | Differential Bearing Adjuster Lock Bolt |
| 17 | Drive Pinion |
| 18 | Cover Pan Gasket |
| 19 | Cover Pan |
| 20 | Brake Cable Bracket |
| 21 | Cover Pan Bolt |
| 22 | Brake Line Bracket |
| 23 | Fill Plug |
| 24 | Fill Plug Washer |
| 25 | Pinion Bearing Shim |
| 26 | Pinion Head Bearing Assembly |
| 27 | Pinion Bearing Spacer |
| 28 | Differential Carrier Magnet |
| 29 | VSES Sensor Assembly |
| 30 | VSES Sensor Bolt |
| 31 | Park Brake Assembly |
| 32 | Park Brake Attachment Bolt |
| 33 | Axle Shaft Bearing Assembly |
| 34 | Axle Shaft Seal Assembly |
| 35 | VSES Exciter Ring Assembly |
| 36 | Caliper Assembly |
| 37 | Caliper Bolt |
| 38 | Carrier Drain Plug |
| 39 | Axle Shaft C-Lock |
| 40 | Push Nut |
| 41 | Brake Rotor |
| 42 | Wheel Stud |
| 43 | Axle Shaft |
| 44 | Pinion Flange Nut |
| 45 | Pinion Flange Washer |
| 46 | Pinion Flange Assembly |
| 47 | Pinion Flange Seal Assembly |
| 48 | Pinion Tail Bearing Assembly |
| 49 | Axle Housing Assembly |
| 50 | Vent Hose Connector |
| 51 | Differential Case |
| 52 | Differential Case Bearing Adjuster |
| 53 | Differential Case Bearing Assembly |
| 54 | Ring Gear |
| 55 | Differential Cross Shaft Lock Screw |
| Callout | Component Name |
|---|---|
| 1 | Pinion Gear Nut |
| 2 | Pinion Gear Washer |
| 3 | Pinion Gear Yoke |
| 4 | Pinion Gear Yoke Deflector |
| 5 | Pinion Gear Oil Seal |
| 6 | Thrust Washer |
| 7 | Pinion Gear Bearing - Outer |
| 8 | Pinion Gear Bearing Cup - Outer |
| 9 | Pinion Gear Preload Shim |
| 10 | Axle Housing |
| 11 | Nut |
| 12 | Brake Caliper Mounting Bracket Bolt |
| 13 | Park Brake Assembly |
| 14 | Rear Axle Shaft Wheel Bearing |
| 15 | Rear Axle Shaft Oil Seal |
| 16 | Rear Axle Shaft |
| 17 | Wheel Stud |
| 18 | Brake Rotor |
| 19 | Brake Rotor Clip |
| 20 | Brake Caliper and Mounting Bracket Assembly |
| 21 | Differential Side Bearing Adjuster |
| 22 | Differential Bearing Cap |
| 23 | Differential Bearing Cap Bolts |
| 24 | Differential Side Bearing Adjuster Nut Lock Bolt |
| 25 | Differential Side Bearing Adjuster Nut Lock |
| 26 | Differential Side Bearing Cup |
| 27 | Differential Side Bearing |
| 28 | Differential Ring Gear |
| 29 | Differential Drive Pinion Gear |
| 30 | Pinion Gear Bearing Shim |
| 31 | Pinion Gear Bearing - Inner |
| 32 | Pinion Gear Bearing Cup - Inner |
| 33 | Rear Axle Shaft Lock |
| 34 | Pinion Gear Shaft Lock Bolt |
| 35 | Rear Axle Housing Cover |
| 36 | Rear Axle Housing Fill Plug |
| 37 | Rear Axle Housing Cover Bolt |
| 38 | Park Brake Cable Clip |
| 39 | Differential Bearing Cap Bolts |
| 40 | Differential Side Bearing Adjuster Nut Lock Bolt |
| 41 | Differential Side Bearing Adjuster Nut Lock |
| 42 | Differential Bearing Cap |
| 43 | Ring Gear Bolt |
| 44 | Differential Case |
| 45 | Differential Side Bearing |
| 46 | Differential Side Bearing Cup |
| 47 | Differential Side Bearing Adjuster |
| 48 | Thrust Washer |
| 49 | Differential Side Gear |
| 50 | Thrust Washer |
| 51 | Differential Pinion Gear |
| 52 | Thrust Washer |
| 53 | Differential Side Gear |
| 54 | Differential Pinion Gear |
| 55 | Thrust Washer |
| 56 | Differential Pinion Gear Shaft |
| 57 | Vent Hose Connector |
| Callout | Component Name |
|---|---|
| 1 | Pinion Gear Nut |
| 2 | Pinion Gear Washer |
| 3 | Pinion Gear Yoke |
| 4 | Pinion Gear Yoke Deflector |
| 5 | Pinion Gear Oil Seal |
| 6 | Thrust Washer |
| 7 | Pinion Gear Bearing - Outer |
| 8 | Pinion Gear Bearing Cup - Outer |
| 9 | Pinion Gear Preload Shim |
| 10 | Pinion Gear Preload Spacer |
| 11 | Axle Housing |
| 12 | Differential Side Bearing Adjuster |
| 13 | Differential Side Bearing Cup |
| 14 | Differential Bearing Cap |
| 15 | Differential Bearing Cap Bolts |
| 16 | Differential Side Bearing Adjuster Nut Lock Bolt |
| 17 | Differential Side Bearing Adjuster Nut Lock |
| 18 | Differential Side Bearing |
| 19 | Differential Ring Gear |
| 20 | Differential Drive Pinion Gear |
| 21 | Pinion Gear Bearing Shim |
| 22 | Pinion Gear Bearing - Inner |
| 23 | Pinion Gear Bearing Cup - Inner |
| 24 | Pinion Gear Shaft Lock Bolt |
| 25 | Rear Axle Housing Fill Plug |
| 26 | Rear Axle Housing Cover Bolt |
| 27 | Park Brake Cable Clip |
| 28 | Rear Axle Housing Cover |
| 29 | Ring Gear Bolt |
| 30 | Differential Case |
| 31 | Differential Side Bearing |
| 32 | Differential Side Bearing Cup |
| 33 | Differential Side Bearing Adjuster |
| 34 | Differential Bearing Cap Bolts |
| 35 | Differential Side Bearing Adjuster Nut Lock Bolt |
| 36 | Differential Side Bearing Adjuster Nut Lock |
| 37 | Differential Bearing Cap |
| 38 | Thrust Washer |
| 39 | Differential Pinion Gear |
| 40 | Thrust Washer |
| 41 | Differential Side Gear |
| 42 | Differential Pinion Gear |
| 43 | Thrust Washer |
| 44 | Differential Pinion Gear Shaft |
| 45 | Thrust Washer |
| 46 | Differential Side Gear |
| 47 | Vent Hose Connector |
| Callout | Component Name |
|---|---|
| 1 | Axle Housing |
| 2 | Park Brake Backing Plate Nut |
| 3 | Park Brake Assembly - w/RPO R05 |
| 4 | Brake Caliper Mounting Bracket Bolt - w/RPO R05 |
| 5 | Brake Caliper and Mounting Bracket - w/RPO R05 |
| 6 | Brake Rotor and Hub Assembly - w/RPO R05 |
| 7 | Rear Axle Shaft Gasket - w/RPO R05 |
| 8 | Wheel Bearing Adjuster Nut Key - w/RPO R05 |
| 9 | Wheel Bearing Adjuster Nut - w/RPO R05 |
| 10 | Wheel Bearing Adjuster Nut Retainer Ring - w/RPO R05 |
| 11 | Rear Axle Shaft - w/RPO R05 |
| 12 | Rear Axle Shaft Bolt - w/RPO R05 |
| 13 | Park Brake Assembly - w/RPO R05 |
| 14 | Hub Assembly - w/o RPO R05 |
| 15 | Rear Axle Shaft Gasket - w/o RPO R05 |
| 16 | Wheel Bearing Adjuster Nut - w/o RPO R05 |
| 17 | Wheel Bearing Adjuster Nut Key - w/o RPO R05 |
| 18 | Wheel Bearing Adjuster Nut Retaining Ring - w/o RPO R05 |
| 19 | Brake Rotor - w/o RPO R05 |
| 20 | Brake Rotor Clip - w/o RPO R05 |
| 21 | Brake Caliper Mounting Bracket Bolt - w/o RPO R05 |
| 22 | Brake Caliper and Mounting Bracket - w/o RPO R05 |
| 23 | Rear Axle Shaft - w/o RPO R05 |
| 24 | Rear Axle Shaft Bolt - w/o RPO R05 |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.