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HOMESERVICE MANUALSCHEVROLET2006SUBURBAN K2500, 6.0 UREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1908 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSSTARTER SOLENOID CABLE REPLACEMENT (WITH TP2)INSTALLATION PROCEDURE
2006 Chevrolet Suburban K2500, 6.0 U

Installation Procedure

2006 Chevrolet Suburban K2500, 6.0 USECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Starter Solenoid Cable
    GM1702991Courtesy of GENERAL MOTORS CORP.
  1. Install the starter solenoid cable to the vehicle.
    2. Fig 2: Battery Cable Components
    GM1702504Courtesy of GENERAL MOTORS CORP.
  2. Install the starter solenoid cable to the positive battery terminal.
    3. CAUTION:

    Refer to Fastener Caution .

  3. Tighten the starter solenoid cable nut (5).

    Tighten 

    Tighten the nut to 5 N.m (44 lb in).

  4. Close the starter solenoid cable cover at the positive battery terminal.
  5. Install the starter solenoid cable terminal (2) to the mega fuse stud.
  6. Install the starter solenoid cable nut (1) to the mega fuse stud.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

  7. Install the starter solenoid cable clip (4) to the A/C evaporator tube.
    8. Fig 3: Mega Fuse Cover
    GM1702800Courtesy of GENERAL MOTORS CORP.
  8. Install the mega fuse cover.
  9. Raise the vehicle.
    10. Fig 4: Starter Solenoid Cable And Nut
    GM1699544Courtesy of GENERAL MOTORS CORP.
  10. Install the starter solenoid cable (2) to the starter.
  11. Install the starter solenoid cable nut (1) to the starter.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

    12. Fig 5: Starter Solenoid Cable Clip And Bolt
    GM1702990Courtesy of GENERAL MOTORS CORP.
  12. Position the starter solenoid cable clip to the frame and install the starter solenoid cable clip bolt (2).
  13. Install the starter solenoid cable clip (1) to the wheelhouse panel.
    14. Fig 6: Oil Pan Skid Plate
    GM1698083Courtesy of GENERAL MOTORS CORP.
  14. For 2500 series vehicles, install the oil pan skid plate and tighten the rear 2 bolts and install and tighten the front 2 bolts.

    Tighten 

    Tighten the bolts to 28 N.m (21 lb ft).

    15. Fig 7: Oil Pan Skid Plate And Bolts
    GM1698082Courtesy of GENERAL MOTORS CORP.
  15. For 1500 series vehicles, install the oil pan skid plate and bolts.

    Tighten 

    Tighten the bolts to 28 N.m (21 lb ft).

  16. Lower the vehicle.
  17. Install the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
  18. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.