Service Programming System

Before Programming A Control Module

1. Ensure there are no charging system concerns. All charging system concerns must be repaired before programming a control module.
2. Ensure battery voltage is greater than 12 volts but less than 16 volts. The battery must be fully charged before programming the control module.
3. Ensure a battery charger is NOT connected to the vehicles battery. Incorrect system voltage or voltage fluctuations from a battery charger may cause programming failure or control module damage.
4. Turn OFF or disable any system that may put a load on the vehicles battery. Turn OFF or disable systems such as:
   • Twilight sentinel.
   • Interior lights.
   • Daytime Running Lights (DRL). Applying the parking brake, on most vehicles, disables the DRL system.
   • Heating, Ventilation, and Air Conditioning (HVAC) systems.
   • Engine cooling fans, etc.
5. The ignition switch is in the proper position. The scan tool prompts you to turn ON the ignition, with the engine OFF. Do not change the position of the ignition switch during the programming procedure unless instructed to do so.
6. All tool connections are secure:
   • The RS-232 cable.
   • The connection at the Data Link Connector (DLC).
   • The voltage supply circuits.
   • The Off-Board Programming Adapter (OBPA).
7. Do not disturb the tool harnesses while programming. If an interruption occurs during the programming procedure, programming failure or control module damage may occur.
8. If you are performing the Pass-Through Programming Procedure using a notebook computer without the power cord, ensure that the internal battery is fully charged.

After Programming a Control Module

1. The powertrain may operate slightly different after a control module software/calibration update. Operating the powertrain through various driving conditions allows the control module to re-learn certain values. The control module must re-learn the following after a software/calibration update:
   • Fuel trim correction.
   • Idle Air Control (IAC) learned position.
   • Automatic transmission shift adapts.
2. Other learned values only re-learn by performing a service procedure.
3. If a control module is replaced the following service procedures may need to be performed:
   • The Crankshaft Variation Learn procedure.
   • The Engine Oil Life reset procedure.
   • The Idle Learn procedure.
   • The Inspection/Maintenance complete system set procedure.
   • The Vehicle Theft Deterrent Password Learn procedure.
   • The Throttle Position (TP) sensor learn procedure.

   See CRANKSHAFT POSITION SENSOR , ENGINE OIL LIFE RESET , INSPECTION/MAINTENANCE COMPLETE SYSTEM SET PROCEDURE  under DRIVE CYCLES and THEFT DETERRENT PASSWORD LEARN PROCEDURE  .