Installation Procedure

2006 Chevrolet Suburban C2500, 6.0 USECTION Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. If equipped with a 8 ft box, install the exhaust heat shield.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the exhaust heat shield bolts.

    Tighten 

    Tighten the exhaust heat shield bolts to 9 N.m (80 lb in).

    Fig 1: Installing Exhaust Heat Shield & Bolts (8 Ft Box)
    G02133659Courtesy of GENERAL MOTORS CORP.
  3. If equipped with a 6 1/2 ft box, install the exhaust heat shield.
  4. Install the exhaust heat shield bolts.

    Tighten 

    Tighten the exhaust heat shield bolts to 9 N.m (80 lb in).

  5. Install the spare tire hoist. Refer to TIRE HOIST AND SHAFT REPLACEMENT in Tires and Wheels.
  6. Install the exhaust muffler. Refer to Muffler Replacement (4.3L, 4.8L, and 5.3L Engines)  or Muffler Replacement (6.0L, 6.6L, and 8.1L Engines) .
    Fig 2: Installing Exhaust Heat Shield & Bolts (6 1/2 Ft Box)
    G02133660Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.