Removal Procedure

2006 Chevrolet Suburban C2500, 6.0 USECTION Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)Β  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery)Β .
  2. Remove the air cleaner. Refer to Air Cleaner Assembly Replacement in Engine Controls - 6.6L (LLY).
  3. Remove the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L (LLY).
  4. Remove the upper fan shroud. Refer to Fan Shroud Replacement - Upper (W/O M74) or Fan Shroud Replacement - Upper (W/M74) or Fan Shroud Replacement - Upper (W/HP2) in Engine Cooling.
  5. Remove the electrical harness clip bolts.
  6. Fig 1: View Of Electrical Harness Clip Bolts (6.6L (LLY) Engine)
    GM1334907Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the generator electrical connector (1).
  8. Fig 2: View Of A/C & Generator Electrical Connectors (6.6L (LLY) Engine)
    GM1369550Courtesy of GENERAL MOTORS CORP.
  9. Remove the positive battery cable from the generator, perform the following:
    1. Slide the boot (3) down to access the terminal stud.
    2. Remove the positive cable nut (2).
    3. Remove the positive cable.
  10. Fig 3: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS CORP.
  11. Remove the drive belt tensioner bolt.
  12. Fig 4: View Of Drive Belt Tensioner
    GM1334909Courtesy of GENERAL MOTORS CORP.
  13. Remove the generator mounting bracket bolts.
  14. Remove the generator mounting bracket.
  15. Fig 5: View Of Generator Mounting Bracket
    GM1334912Courtesy of GENERAL MOTORS CORP.
  16. If necessary, remove the idler pulleys.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.