Installation Procedure

2006 Chevrolet Suburban C2500, 6.0 USECTION Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel level sensor.
  2. Fig 1: Installing Fuel Level Sensor
    GM871943Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel level sensor retaining clip.
  4. Fig 2: Installing Fuel Level Sensor Retaining Clip
    GM871944Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel level sensor electrical connector.
  6. Fig 3: View Of Fuel Level Sensor Electrical Connector
    GM871936Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel level sensor electrical connector retaining clip.
  8. Fig 4: View Of Fuel Level Sensor Electrical Connector Retaining Clip
    GM871934Courtesy of GENERAL MOTORS CORP.
  9. Connect the fuel pump electrical connector.
  10. Fig 5: View Of Fuel Pump Electrical Connector
    GM871933Courtesy of GENERAL MOTORS CORP.
  11. Install the fuel sender. Refer to Fuel Sender Assembly ReplacementΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.