Installation Procedure

2006 Chevrolet Suburban C2500, 6.0 USECTION Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. If necessary, install the sending unit. Refer to Fuel Sender Assembly ReplacementΒ .
  2. With the aid of an assistant, place the fuel tank onto the adjustable jack.
  3. Raise the fuel tank until the electrical connections can be made.
  4. Connect the fuel sending unit and pressure sensor electrical connectors.
    Fig 1: Fuel Sending Unit And Fuel Pressure Sensor Electrical Connectors - Pickup
    GM1238148Courtesy of GENERAL MOTORS CORP.
  5. Completely raise the fuel tank.
  6. Fig 2: Fuel Tank Assembly
    GM1228093Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.