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HOMESERVICE MANUALSCHEVROLET2006SUBURBAN C2500, 6.0 UREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2050 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSSTARTER SOLENOID CABLE REPLACEMENT (WITH TP2)INSTALLATION PROCEDURE
2006 Chevrolet Suburban C2500, 6.0 U

Installation Procedure

2006 Chevrolet Suburban C2500, 6.0 USECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Starter Solenoid Cable
    GM1702991Courtesy of GENERAL MOTORS COMPANY
  1. Install the starter solenoid cable to the vehicle.
    2. Fig 2: View Of Battery Cable Components
    GM1702504Courtesy of GENERAL MOTORS COMPANY
  2. Install the starter solenoid cable to the positive battery terminal.
    3. CAUTION:

    Refer to Fastener Caution .

  3. Tighten the starter solenoid cable nut (5).

    Tighten 

    Tighten the nut to 5 N.m (44 lb in).

  4. Close the starter solenoid cable cover at the positive battery terminal.
  5. Install the starter solenoid cable terminal (2) to the mega fuse stud.
  6. Install the starter solenoid cable nut (1) to the mega fuse stud.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

  7. Install the starter solenoid cable clip (4) to the A/C evaporator tube.
    8. Fig 3: View Of Mega Fuse Cover
    GM1702800Courtesy of GENERAL MOTORS COMPANY
  8. Install the mega fuse cover.
  9. Raise the vehicle.
    10. Fig 4: View Of Starter Solenoid Cable & Nut
    GM1699544Courtesy of GENERAL MOTORS COMPANY
  10. Install the starter solenoid cable (2) to the starter.
  11. Install the starter solenoid cable nut (1) to the starter.

    Tighten 

    Tighten the nut to 9 N.m (80 lb in).

    12. Fig 5: View Of Starter Solenoid Cable Clip & Bolt
    GM1702990Courtesy of GENERAL MOTORS COMPANY
  12. Position the starter solenoid cable clip to the frame and install the starter solenoid cable clip bolt (2).
  13. Install the starter solenoid cable clip (1) to the wheelhouse panel.
    14. Fig 6: View Of Oil Pan Skid Plate & Bolts
    GM1698083Courtesy of GENERAL MOTORS COMPANY
  14. For 2500 series vehicles, install the oil pan skid plate and tighten the rear 2 bolts and install and tighten the front 2 bolts.

    Tighten 

    Tighten the bolts to 28 N.m (21 lb ft).

    15. Fig 7: View Of Oil Pan Skid Plate & Bolts
    GM1698082Courtesy of GENERAL MOTORS COMPANY
  15. For 1500 series vehicles, install the oil pan skid plate and bolts.

    Tighten 

    Tighten the bolts to 28 N.m (21 lb ft).

  16. Lower the vehicle.
  17. Install the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
  18. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.