Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006SUBURBAN C2500, 6.0 UREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1773 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 4.3L - DTC P0340 TO DTC P2544)DTC P0442CIRCUIT/SYSTEM TESTING
2006 Chevrolet Suburban C2500, 6.0 U
Circuit/System Testing
2006 Chevrolet Suburban C2500, 6.0 USECTION Circuit/System Testing
WARNING: This page is about a different car, the 2010 GMC Sierra and 2010 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Refer to the J 41413-200 operation manual for detailed instructions in Evaporative Emission System Diagnosis .
- Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
- The fuel level should be between 1/4 and 3/4 of a tank.
- Ensure that the underbody temperature of the vehicle and the tester are similar.
- Do not disturb any of the fuel system components after verification of a DTC P0442 on a vehicle.
- Using a scan tool, close the EVAP canister vent valve to seal the EVAP system.
- Change the tank pressure sensor units from in H2O to mm Hg for better resolution.
- Start the vehicle and monitor the tank pressure sensor output value for approximately two minutes.
- If the tank pressure sensor value DOES change (shows vacuum):
- Remove the purge solenoid from the vehicle.
- Pressurize the fuel tank side of the purge solenoid with J 41413-200 . See Special Tools .
- Add smoke and allow pressure to stabilize for 2 minutes.
- If smoke is allowed to pass through the purge solenoid, replace the purge solenoid.
- If the tank pressure sensor value DOES NOT change:
- Install CH-48096 adapter between the purge line from the canister and the purge solenoid. See Special Tools . Do not use any other adapter or pressurization method.
- With the EVAP system CLOSED, pressurize the system through the CH-48096 adapter and allow the system to completely stabilize for a minimum of 5 minutes. See Special Tools .
- Add smoke to the system with J 41413-200 after system stabilization. See Special Tools .
- Review all of the critical interfaces for any smoke.
- Disconnect the purge tube at the quick connector on the EVAP canister side of the purge solenoid valve and install the CH-48096 . See Special Tools . Connect the J 41413-200 to the vehicle at the EVAP service port adapter. See Special Tools .
- Using a scan tool close the EVAP canister vent valve to seal the EVAP system.
- Use the flow meter on the J 41413-200
, calibrated to 0. See Special Tools
.51 mm (0.020 in) to determine that there is no leak in the EVAP system.
- If a leak is detected, use the J 41413-200 to apply smoke to the EVAP system at the service port or the purge tube until the leak is located using the J 41413-SPT . See Special Tools .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.