Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Proper Battery Charging or Jump Starting Procedure to Avoid Electrical System Damage (04-06-03-004B)
Reference number: 04-06-03-004B
Supersedes refnos: 04-06-03-004, 04-06-03-004A
Proper Battery Charging or Jump Starting Procedure to Avoid Electrical System Damage
TECHNICAL SERVICE BULLETIN
| Affected Model(s): | 2003-2006 Chevrolet SSR |
| Supercedes: | This bulletin is being revised to update the model years. Please discard Corporate Bulletin Number 04-06-03-004A (Section 06 - Engine/Propulsion System). |
SERVICE INFORMATION
This bulletin is being issued to inform dealers that warranty part returns indicate electrical system damage to the cooling fan and roof door module circuits due to improperly charging or jump starting the vehicle. It has been found that some dealers may be using the IP battery positive stud at the underhood fuse block to charge or jump start the vehicle. To properly charge or jump start the vehicle, you must always use the remote terminals located in the engine compartment.
For the positive connection, use the remote terminal on the right inner fender.
For the negative connection, use the remote terminal located near the power steering fluid reservoir (marked GND).
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.