Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 1 (ENGINE CONTROLS - 2.0L - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFUEL PUMP MODULE REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different variant/trim than selected.

Fig 1: Position A New Fuel Pump Module Seal

Courtesy of GENERAL MOTORS CORP.

Position a NEW fuel pump module seal (3) onto the fuel tank.
Install the fuel pump module lock ring (1) over the module feed and return lines and into position on top of the module.
IMPORTANT: The reservoir must be tipped slightly during installation to avoid bending the fuel level sensor float arm.
Tilt the fuel pump module (2) toward the front of the fuel tank to enable the level sensor float arm to clear the tank opening. Install the fuel pump module (2) to the fuel tank.
Slowly lower the fuel pump module (2) into the tank. Ensure that the fuel lines align with the cut outs in the tank.

Fig 2: Identifying Lock Ring
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.