Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 1 (ENGINE CONTROLS - 2.0L - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFUEL LEVEL SENSOR REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard
Installation Procedure
2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Slide the fuel level sensor (1) in and down into the module bucket.
- Ensure that the fuel level sensor retaining tabs (3) are fully engaged to the module bucket.
- Wrap the fuel level sensor electrical connector wiring (2) around the fuel pipe.
- Connect the fuel level sensor electrical connector (1) to the module cover.
- Align the pressure sensor (1) to the hole in the bucket.
- Push down and install the sensor to the bucket. Ensure that the sensor is secured to the bucket.
- Install the fuel pump module. Refer to Fuel Pump Module Replacement .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.