Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
    Fig 1: Locating #4 Piston On Compression Stroke
    GM1534963Courtesy of GENERAL MOTORS CORP.
  1. Rotate the crankshaft until number 4 piston is at top dead center (TDC) on the compression stroke.

    Refer to the crankshaft damper-to-front-cover timing marks.

  2. Install the NEW camshaft position sensor housing seal.
  3. Fig 2: Aligning Timing Mark On Housing With Timing Mark On Hex Shaft
    GM1534965Courtesy of GENERAL MOTORS CORP.
  4. Align the timing mark on the housing with the timing mark on the hex shaft.
  5. Fig 3: View Of Camshaft Position Sensor Housing
    GM1534962Courtesy of GENERAL MOTORS CORP.
  6. Install the camshaft position sensor housing.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  7. Install the camshaft position sensor housing studs.

    Tighten:Β  Tighten the camshaft position sensor housing studs to 22 N.m (16 lb ft).

  8. Install the underhood junction block. Refer to Underhood Electrical Center or Junction Block Bracket Replacement in Wiring Systems.
  9. Install the drive belt tensioner. Refer to DRIVE BELT TENSIONER REPLACEMENT - SUPERCHARGER .
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.