Circuit/System Testing

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Circuit/System Testing
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Engine idling, observe the DTC information with a scan tool. Verify there are no HO2S or misfire DTCs set.
  2. Verify the following conditions do not exist with the catalytic converter:
    • Dents
    • A severe discoloration caused by excessive temperatures
    • Road damage
    • An internal rattle caused by damaged catalyst substrate
    • Restrictions
    • If a condition is found, replace the catalytic converter.
  3. Verify the following conditions do not exist with the exhaust system:
    • Leaks
    • Physical damage
    • Loose or missing hardware
    • Properly torqued HO2S
    • If a condition is found, repair the exhaust system.
  4. Verify the following conditions do not exist with the HO2S 2:
    • A grounded wiring harness
    • Damage
    • If a condition is found, replace the HO2S 2.
  5. If no physical condition is detected and the HO2S 2 is as active as the HO2S 1 after operating the engine at 1,500 RPM for 1 minute and then returning to a stabilized idle, then replace the appropriate catalytic converter.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.