Circuit/System Verification

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Circuit/System Verification
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: This diagnostic assumes the following:
  1. Crank the engine for 15 seconds. Observe the DTC information with a scan tool. The following DTCs should not be set:

    DTC P0201-P0204, P0230, P0335, P0336, P0351-P0354, P0601, P0602, P0603, P0604, P0606, P0607, P060D, P062F, P0685, P0690, P1516, P1682, P2610

  2. Ignition ON, observe the Theft Deterrent parameter with a scan tool. The parameter should display Disabled.
  3. Ignition OFF, disconnect the fuel pump relay.
  4. Connect a J 26792:Β  Spark Tester to the boot of an ignition coil of a cylinder and ground.
  5. NOTE: An erratic or weak spark is considered a no spark condition.
  6. While cranking the engine, verify that the spark tester sparks.
  7. Ignition OFF, install the fuel pump relay.
  8. Ignition ON, command the fuel pump ON with a scan tool. You should hear the fuel pump turn ON.
  9. Ignition OFF, install the CH 48027:Β  Gauge. Refer to Fuel Pressure Gauge Installation and Removal .
  10. NOTE:
    • The fuel pump may need to be commanded ON a few times, in order to obtain the highest possible fuel pressure.
    • Do NOT start the engine for this test.
  11. Ignition ON, command the fuel pump ON with a scan tool. The fuel pressure should be between 345-414 kPa (50-60 psi).
  12. Verify that the following conditions do not exist:
    • If you find any of the above conditions, repair as necessary.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.