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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 840 (ENGINE CONTROLS AND FUEL - 2.2L - REPAIR INSTRUCTIONS)REPAIR INSTRUCTIONSTHROTTLE BODY ASSEMBLY REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Throttle Body
    GM1623767Courtesy of GENERAL MOTORS CORP.
  1. Install the throttle body.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the throttle body bolts and tighten to 10 N.m (89 lb in).
    3. Fig 2: Identifying Engine Harness Electrical Connectors
    GM1647528Courtesy of GENERAL MOTORS CORP.
  3. Connect the TAC electrical connector (1).
  4. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  5. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.