Visual Aiming Preparation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Visual Aiming Preparation Procedure
WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Some state and local laws specify requirements for headlamp aim. Comply with all of these laws when performing any headlamp aiming operations.

Headlamp aim should be checked:

  • When a new headlamp capsule is installed
  • If service or repairs to the front end area have, or may have, disturbed the headlamps or their mounting

The aiming screen should meet the following criteria:

  • The area will consist of a level surface large enough to allow for a vehicle and an additional 7.62 m (25 ft) measured from face of lamps to the front of the aiming screen.
  • The screen will be 1.52 m (5 ft) high x 3.66 m (12 ft) wide with a matte white surface well shaded from extraneous light, and properly adjusted to the floor on which the vehicle stands. Provisions should be made to align the aiming screen parallel with the vehicle.
  • The screen shall be provided with a fixed vertical centerline, 2 laterally adjustable vertical tapes, and one vertically adjustable horizontal tape.
  • If a regular commercial aiming screen is not available, the screen may consist of a vertical wall having a clear uninterrupted area approximately 1.83 m (6 ft) high and 3.66 m (12 ft) wide. The surface should be finished with a washable non-gloss white paint.

Prior to aiming the headlamps, the following steps must be taken:

  1. Remove any snow, ice, or mud from the vehicle.
  2. The vehicle must have a full tank of gas.
  3. Stop all other work on the vehicle.
  4. If any service has been performed on the vehicle, make sure that all of the components are back in their original place.
  5. The vehicle must be on a level surface.
  6. Fig 1: Identifying Headlamp Visual Aiming Screen & Vehicle Placement
    GM2028413Courtesy of GENERAL MOTORS CORP.
  7. The left vehicle tires must be aligned with the reference line extending from the screen with the headlamps aligned with the reference line.
  8. Do not load any cargo in the vehicle.
  9. The vehicle must contain approximately 75 kg (165 lb) on the driver seat.
  10. Inflate the tires to the proper pressure.
  11. Simulate the vehicle loads if the intended use of the vehicle is for hauling heavy loads or towing a trailer.
  12. Rock the vehicle in order to stabilize the suspension.
  13. Turn ON the headlamps to low beam and observe the left and the top edges of the high intensity zone on the screen. The edges of the high intensity zone should fall within the specifications.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.