Rod Bearing Clearance Inspection

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Rod Bearing Clearance Inspection
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. To check rod bearing-to-journal oil clearance, remove the bearing cap bridge (see CRANKSHAFT AND PISTON REMOVAL  ).
  2. Remove the connecting rod cap and the bearing half.
  3. Clean the crankshaft rod journal and the bearing half with a clean shop towel.
  4. Place plastigage across the rod journal.
  5. Reinstall the bearing half and connecting rod cap, and torque the bolts to 9.8 N.m (1.0 kgf.m, 7.2 lbf.ft) +90 °.
    NOTE:
    • Apply new engine oil to the bolt threads and flanges.
    • Do not rotate the crankshaft during inspection.
  6. Remove the connecting rod cap and bearing half, and measure the widest part of the plastigage.

    Connecting Rod Bearing-to-Journal Oil Clearance 

    Standard (New): 0.026-0.044 mm (0.0010-0.0017 in) 

    Service Limit: 0.050 mm (0.0020 in) 

    Fig 1: Measuring Widest Part Of Plastigage
    G06428971Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. If the plastigage measures too wide or too narrow, remove the upper half of the bearing, install a new, complete bearing with the same color code(s), and recheck the clearance. Do not file, shim, or scrape the bearings or the caps to adjust clearance.
  8. If the plastigage shows the clearance is still incorrect, try the next larger or smaller bearing (the color listed above or below that one), and check clearance again. If the proper clearance cannot be obtained by using the appropriate larger or smaller bearing, replace the crankshaft (see CRANKSHAFT AND PISTON REMOVAL  ) and start over.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.