Headlight Replacement

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Headlight Replacement
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front bumper (see FRONT BUMPER REMOVAL/INSTALLATION ).
  2. Remove the three bolts, and pull the headlight (A) out slightly.
    Fig 1: Identifying Headlight, Harness Clip, Corner Upper Beam And Connectors
    G06431584
  3. Remove the harness clip (B) from the headlight housing, and disconnect the connectors (C) from the bulb sockets.
  4. Remove the headlight with the corner upper beam (D).
    NOTE: Be careful not to scratch the headlight lens and the fender.
  5. Remove the bolt (E) and the screw (F), then separate the corner upper beam and the headlight.
  6. Install the headlight in the reverse order of removal.
  7. After replacement, adjust the headlight (see HEADLIGHT ADJUSTMENTΒ  ).
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.