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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 735 (HEATING, VENTILATION AND AIR CONDITIONING)CLIMATE CONTROLA/C COMPRESSOR THERMAL PROTECTOR REPLACEMENT
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

A/C Compressor Thermal Protector Replacement

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION A/C Compressor Thermal Protector Replacement
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the bolt and the holder (A). Disconnect the field coil connector (B), then remove the thermal protector (C).
    Fig 1: Field Coil Connector And Holder With Torque Specifications
    G06431406Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Replace the thermal protector (A) with a new one, and apply silicone sealant (B) to the bottom of the thermal protector.
    Fig 2: Applying Silicone Sealant To Bottom Of Thermal Protector
    G06431407Courtesy of AMERICAN HONDA MOTOR CO., INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.