Fuel Fill Pipe Removal/Installation

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Fuel Fill Pipe Removal/Installation
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the fuel tank until it is less than half full (see FUEL TANK DRAININGΒ  ).
  2. Remove the fuel fill cap.
  3. Raise the vehicle on a lift.
  4. Remove the left rear wheel.
  5. Remove the fuel fill pipe cover (A).
    Fig 1: Identifying Fuel Fill Pipe Cover
    G06429559Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Disconnect the quick-connect fittings (A).
    Fig 2: Quick-Connect Fittings, Fuel Fill Pipe And Bolt With Torque Specifications
    G06429560Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the fuel fill pipe (B).
  8. Disconnect the quick-connect fittings (C).
  9. Remove the clip (D) from the fuel fill pipe.
  10. Install the parts in the reverse order of removal.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.