Connecting Pipe Replacement

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Connecting Pipe Replacement
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine coolant (see COOLANT CHECKΒ  ).
  2. Remove the thermostat housing (see THERMOSTAT REPLACEMENTΒ  ).
  3. Remove the connecting pipe (A).
    Fig 1: Identifying Connecting Pipe With O-Ring
    G06429107Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the connecting pipe with a new O-ring (B).
  5. Install the thermostat housing (see INSTALLATIONΒ  ).
  6. Refill the radiator with engine coolant, and bleed the air from the cooling system (see step Β 9 ).
  7. Clean up any spilled engine coolant.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.