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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 726 (CONVENTIONAL BRAKE COMPONENTS)CONVENTIONAL BRAKE COMPONENTSBRAKE HOSE REPLACEMENTFRONT
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Brake Hose Replacement: Front

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Front
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support vehicle.
  2. Remove the front wheel.
  3. Disconnect the brake line (A) from the brake hose (B), then remove the brake hose bracket (C).
    Fig 1: Identifying Brake Line From Brake Hose
    G06430736Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the banjo bolt (A), and disconnect the brake hose (B) from the caliper.
    Fig 2: Identifying Banjo Bolt And Brake Hose
    G06430737Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the brake hose mounting bolt (C), then remove the brake hose.
  6. Install the brake hose (A) with the mounting bolt (B).
    Fig 3: Brake Hose With Mounting Bolt With Torque Specifications
    G06430738Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Connect the brake hose to the caliper with the banjo bolt (C) and new sealing washers (D).
  8. Install the brake hose bracket (A) to the body, then connect the brake line (B). Do not twist the brake hose.
    Fig 4: Brake Hose Bracket And Brake Line With Torque Specifications
    G06430739Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. After installing the brake hose, bleed the brake system (see BRAKE SYSTEM BLEEDING  ).
  10. Do the following checks:
    • Check the brake hose and line joint for leaks, and tighten if necessary.
    • Check the brake hoses for interference and twisting.
  11. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front wheel.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.