Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 715 (ENGINE EXHAUST SYSTEM)REPAIR INSTRUCTIONSCATALYTIC CONVERTER REPLACEMENT (L61)INSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Catalytic Converter

Courtesy of GENERAL MOTORS CORP.

Install a NEW gasket onto the exhaust manifold studs.
Install the catalytic converter to the exhaust manifold.

NOTE: Refer to Fastener Notice .

Install the exhaust manifold to the catalytic converter nuts.
Tighten: Tighten the catalytic converter nuts to 50 N.m (37 lb ft).

Fig 2: Identifying Catalytic Converter & Muffler Pipe

Courtesy of GENERAL MOTORS CORP.

Install a NEW gasket onto the resonator pipe studs.
Install the catalytic converter to the resonator pipe nuts.
Tighten: Tighten the resonator pipe nuts to 30 N.m (22 lb ft).
Install the (HO2S). Refer to Heated Oxygen Sensor 2 Replacement .
Install the wheel drive shaft heat shield. Refer to Wheel Drive Shaft Heat Shield Replacement .
Inspect the exhaust system for leaks.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.