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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 691 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 2.2L (L61) - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSTHROTTLE BODY ASSEMBLY REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Pontiac G5 and 2008 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Throttle Body
    GM1623767Courtesy of GENERAL MOTORS CORP.
  1. Install the throttle body.
    2. NOTE: Refer to Fastener Notice .
  2. Install the throttle body bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    3. Fig 2: Identifying Throttle Actuator Control (TAC) Electrical Connector
    GM1647528Courtesy of GENERAL MOTORS CORP.
  3. Connect the TAC electrical connector (1).
  4. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  5. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator Replacement .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.