Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 606 (ENGINE CONTROLS AND FUEL - 2.4L - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFUEL LEVEL SENSOR REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Fuel Level Sensor

Courtesy of GENERAL MOTORS CORP.

Slide the fuel level sensor in and down into the module bucket.

Fig 2: View Of Fuel Level Sensor

Courtesy of GENERAL MOTORS CORP.

Ensure that the fuel level sensor retaining tabs (1) are fully engaged to the module bucket.

Fig 3: View Of Fuel Level Sensor

Courtesy of GENERAL MOTORS CORP.

Install the fuel pressure regulator part way.
Install the fuel pressure regulator wire connector (2) to the fuel pressure regulator.
Connect the fuel level sensor electrical connector to the module cover.
Ensure that the fuel level sensor electrical connector retainer (1) is fully engaged.

Fig 4: View Of Fuel Level Sensor

Courtesy of GENERAL MOTORS CORP.

Slide the fuel pressure regulator completely into the module.
Ensure that the fuel pressure regulator retainers (1) fully engage the module.
Install the fuel pump module. Refer to Fuel Pump Module Replacement .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.