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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 577 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSGENERATOR REPLACEMENT (RPOS L61/LE5)INSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2007 Pontiac G5 Pursuit, 2007 Pontiac G5, and 2007 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Generator To Engine Block
    GM1650517Courtesy of GENERAL MOTORS CORP.
  1. Position the generator to the engine block.
    2. NOTE: Refer to Fastener Notice .
  2. Install the generator bolts.

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

    3. Fig 2: View Of Starter Solenoid Wire Terminal To Generator
    GM1656132Courtesy of GENERAL MOTORS CORP.
  3. Install the starter solenoid wire terminal (1) to the generator.
  4. Install the generator terminal nut (2).

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

  5. Position the starter solenoid wire boot (3).
    6. Fig 3: Identifying Engine Harness Electrical Connectors
    GM1647528Courtesy of GENERAL MOTORS CORP.
  6. Connect the engine harness electrical connector (3) to the generator.
  7. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator Replacement or Air Cleaner Outlet Duct Replacement .
  8. Install the drive belt. Refer to Drive Belt Replacement or Drive Belt Replacement .
  9. Connect negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.