Disassembly Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Disassembly Procedure
WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exploded View Of Low/Reverse Servo Assembly
    GM892835Courtesy of GENERAL MOTORS CORP.
  1. Remove the piston pin assembly from the servo cover.
  2. Remove the snap ring from the servo pin.
  3. Remove the piston and the servo cushion springs from the servo pin.
  4. Remove the servo piston seals from the cover.
  5. Discard the servo piston seals.
  6. Inspect all components for damage.
  7. Inspect the fluid feed holes for the proper opening.
  8. Inspect the bolt hole threads for debris or stripping.
  9. Inspect the seal grooves for damage.
  10. Clean and dry each component.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.