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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 48 (AUTOMATIC TRANSAXLE - INTRODUCTION & REPAIR INSTRUCTIONS)REPAIR INSTRUCTIONSINTERMEDIATE/FOURTH SERVO ASSEMBLY REPLACEMENTDISASSEMBLY PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Disassembly Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Disassembly Procedure
WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exploded View Of Intermediate/Fourth Servo Assembly
    GM892833Courtesy of GENERAL MOTORS CORP.
  1. Remove the piston and pin assembly from the servo cover.
  2. Remove the snap ring from the servo pin.
  3. Remove the piston and the servo cushion springs from the servo pin.
  4. Remove the servo piston seals from the servo cover.
  5. Discard the servo piston seals. Do not reuse the servo piston seals.
  6. Inspect all components for damage.
  7. Inspect the fluid feed holes for obstructions.
  8. Inspect the bolt hole threads for debris and stripping.
  9. Inspect the seal grooves for damage.
  10. Clean and dry each component.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.