Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 477 (TRANSFER CASE - STEYR - OVERHAUL)SPECIFICATIONSGENERAL SPECIFICATIONS
2006 Chevrolet Cobalt SS, 4D Sedan, Standard
General Specifications
2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION General Specifications
WARNING: This page is about a different car, the 2006 Pontiac Montana SV6 and 2006 Chevrolet Uplander. However, it is still accessible from the selected car via links, so may be relevant.
General Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Differential Bearing Preload | 0.1-0.15 mm | 0.004-0.006 in |
| Differential Carrier Rotating Torque | 1.5 N.m | 13 lb in |
| Drive and Drivenshafts Gears Backlash | 0.2-0.3 mm | 0.0078-0.0118 in |
| Drivenshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Driveshaft Bearing Preload | 0.15 mm | 0.006 in |
| Driveshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Extension Housing Gear Oil Fill Quantity | 290 ml | 9.80 oz. |
| Gear Ratio Front-to-Rear | 1.013:1 | |
| Idler Gear Bearing Preload | 1.02-1.78 mm | 0.004-0.007 in |
Extension Housing Shim Calculation Table - Procedure A
| Calculation | Comment | Metric | English |
|---|---|---|---|
| - | Actual Measurements | - | |
| A | A = Nominal or "Given" Value | 57 mm | 2.24 in |
| -B | Subtract B = Pinion Thickness | - | - |
| +C | Add C = Pinion Installed Height | - | - |
| -D | Subtract D = Driveshaft Housing Calculated Value | - | - |
| +/- | Add or Subtract the Plus, Minus or Zero Value Etched on the End of the Driveshaft | - | - |
| - | = Extension Housing Shim Thickness | - | - |
Extension Housing Shim Calculation Table - Procedure B
| Calculation | Comment | Metric | English |
|---|---|---|---|
| - | Actual Measurements | - | |
| C | Pinion Installed Height | - | - |
| +E | Add E = Measured Value on the End of the Drivenshaft | - | - |
| F | C plus E equals F, the Pinion Calculated Height | - | - |
| - | |||
| D | Driveshaft Housing Calculated Value | - | |
| -F | D minus F equals the Extension Housing Shim Thickness | - | |
| - | = Extension Housing Shim Thickness | - | |
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.