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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 435 (ENGINE COOLING SYSTEM)REPAIR INSTRUCTIONSRADIATOR REPLACEMENT (L61)REMOVAL PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Removal Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Removal Procedure
WARNING: This page is about a different car, the 2006 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Battery Box Inlet Air Duct
    GM948926Courtesy of GENERAL MOTORS CORP.
  1. Drain the cooling system. Refer to Draining and Filling Cooling System (GE 47716 Fill)  or Draining and Filling Cooling System (Static Fill) .
  2. Remove the front fascia. Refer to Fascia Replacement - Front Bumper in Bumpers.
  3. Remove the battery box inlet air duct.
    4. Fig 2: View Of CRFM Closeout/Splash Panel To Condenser
    GM948958Courtesy of GENERAL MOTORS CORP.
  4. Remove the condenser radiator fan module (CRFM) closeout panel retainers from the condenser.
  5. Remove the CRFM closeout panel from the condenser.
    6. Fig 3: Removing/Installing Fan Assembly From Radiator
    GM931378Courtesy of GENERAL MOTORS CORP.
  6. Remove the fan assembly bolts from the radiator.
  7. Lift the fan assembly to disengage the lower retention tabs.
  8. Position the fan assembly away from the radiator.
    9. Fig 4: Condenser & Radiator
    GM949047Courtesy of GENERAL MOTORS CORP.
  9. Lift the condenser while holding the upper retention tabs forward.
  10. Position the condenser away from the radiator.
  11. Disconnect the transmission cooler liners from the transmission cooler, if equipped.
    Fig 5: View Of CRFM Mounting Brackets To The Radiator Support
    GM948980Courtesy of GENERAL MOTORS CORP.
  12. Remove the transmission cooler bolt from the radiator, if equipped.
  13. Lift the transmission cooler while holding the upper retention tabs forward, if equipped.
    Fig 6: View Of Radiator Inlet Hose At Radiator
    GM1340565Courtesy of GENERAL MOTORS CORP.
  14. Remove the transmission cooler from the vehicle.
  15. Remove the CRFM bracket bolts from the radiator support.
    Fig 7: View Of Radiator Outlet (L61) Hose At Radiator
    GM931390Courtesy of GENERAL MOTORS CORP.
  16. Remove the CRFM brackets from the radiator.
  17. Remove the radiator inlet hose clamp from the radiator.
    Fig 8: View Of Radiator Seals
    GM931817Courtesy of GENERAL MOTORS CORP.
  18. Remove the radiator from the radiator.
  19. Remove the radiator seals from the radiator.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.