Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 415 (BODY FRONT END)REPAIR INSTRUCTIONSFENDER REPLACEMENT - FRONTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard
Installation Procedure
2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2006 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
- If the fender requires replacement, install the following components:
- The fender emblem-Refer to Emblem/Nameplate Replacement - Front Fender in Exterior Trim.
- The fender brace-Refer to Fender Extension Bracket Replacement - Front .
- Position and align the front fender to the vehicle
- Install the upper front fender to structure attachments bolts.
Tighten: Tighten the bolt to 9 N.m (80 lb in).
- Install the antenna mast, if equipped. Refer to Fixed Antenna Mast Replacement in Entertainment.
- Install the following:
- The upper rear fender bracket bolt
- The lower front fender to structure attaching nuts
- The front fender lower rear bolts
Tighten: Tighten the bolts to 9 N.m (80 lb in).
- Install the windshield frame applique. Refer to Applique Replacement - Windshield Frame in Exterior Trim.
- Install the mirror applique. Refer to Applique Replacement - Windshield Frame in Exterior Trim.
- Install the rocker panel molding. Refer to Molding Replacement - Rocker Panel in Exterior Trim.
- Install the front wheelhouse liner. Refer to Wheelhouse Liner Replacement - Front .
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.