Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Position the generator and install the top bolts finger tight.
- Install the bottom bolts and tighten all the generator bolts.
Tighten: Tighten the generator-to-engine block bolts to 44 N.m (33 lb ft).
- Connect the electrical connections.
Tighten: Tighten the B+ cable-to-generator nut to 12 N.m (106 lb in).
- Lower the engine and tighten the engine mount throughbolt.
Tighten: Tighten the bolts to 110 N.m (81 lb ft).
- Remove the engine support fixture.
- Install the accessory drive belt tensioner. Refer to Drive Belt Tensioner Replacement in Engine Mechanical - 3.5L (L66).
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.5L (L66).
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
Tighten: Tighten the battery terminal bolt to 17 N.m (13 lb ft).
- Reprogram the radio stations.
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.