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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 277 (AUTOMATIC TRANSAXLE - 4T65-E - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFORWARD SERVO REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2006 Buick LaCrosse and 2006 Buick Allure. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Forward Servo Assembly
    GM164777Courtesy of GENERAL MOTORS CORP.
  1. Install the servo spring.
  2. Install the piston assembly.
  3. Install the O-ring.
  4. Install the servo cover.
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the forward servo cover bolts.

    Tighten:  Tighten the bolts to 12 N.m (106 lb in).

  6. Remove the drain pan from under the forward servo cover.
  7. Adjust the jackstand to raise the rear of the frame.
  8. Install the frame bolts. Refer to Frame Replacement in Frame and Underbody.
  9. Remove the support from the rear of the frame.
  10. Install the power steering lines to the right side of the frame.
  11. Install the engine mount lower nuts. Refer to Engine Mount Replacement - Right in Engine Mechanical - 3.6L or Engine Mount Replacement - Front in Engine Mechanical - 3.8L.
  12. Install the transaxle mount lower nuts. Refer to Transmission Mount Replacement - Left .
  13. Install the power steering gear. Refer to Power Steering Gear Replacement in Power Steering System.
  14. Lower the vehicle.
  15. Remove the engine support fixture.
  16. Check and fill the transaxle as necessary.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.