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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 189 (ENGINE COOLING SYSTEM)REPAIR INSTRUCTIONSRADIATOR REPLACEMENT (L61)INSTALLATION PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure
WARNING: This page is about a different car, the 2005 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Radiator Seals
    GM931817Courtesy of GENERAL MOTORS CORP.
  1. Install the radiator seals to the radiator.
  2. Install the radiator to the vehicle.
    3. Fig 2: View Of Radiator Outlet (L61) Hose Clamp
    GM931390Courtesy of GENERAL MOTORS CORP.
  3. Install the radiator outlet hose to the radiator.
  4. Install the radiator outlet hose clamp to the radiator.
    5. Fig 3: View Of Radiator Inlet Hose
    GM1340565Courtesy of GENERAL MOTORS CORP.
  5. Install the radiator inlet hose to the radiator.
  6. Install the radiator inlet hose clamp to the radiator.
    7. Fig 4: View Of CRFM Mounting Brackets To The Radiator Support
    GM948980Courtesy of GENERAL MOTORS CORP.
  7. Install the CRFM bracket to the radiator support.
    8. NOTE: Refer to Fastener Notice in Cautions and Notices.
  8. Install the CRFM brackets bolts to the radiator.

    Tighten:  Tighten the bolt to 8 N.m (71 lb. in.).

    9. Fig 5: View Of Transmission Cooler Lines To The Vehicle
    GM949086Courtesy of GENERAL MOTORS CORP.
  9. Install the transmission cooler lines to the vehicle, if equipped. Press down to engage the upper retention tabs.
  10. Install the transmission cooler bolt to the radiator, if equipped.

    Tighten:  Tighten the bolt to 8 N.m (71 lb. in.).

  11. Connect the transmission cooler liners to the transmission cooler, if equipped.
    12. Fig 6: View Of Condenser To The Radiator
    GM949047Courtesy of GENERAL MOTORS CORP.
  12. Install the condenser to the radiator. Press down to engage the upper retention tabs.
    13. Fig 7: View Of Fan Assembly Bolts From The Radiator
    GM931378Courtesy of GENERAL MOTORS CORP.
  13. Install the fan assembly to the radiator.
  14. Install the fan assembly bolts to the radiator.

    Tighten:  Tighten the bolts to 8 N.m (71 lb. in.).

    15. Fig 8: View Of CRFM Closeout/Splash Panel To Condenser
    GM948958Courtesy of GENERAL MOTORS CORP.
  15. Install the CRFM closeout panel to the condenser.
  16. Install the CRFM closeout panel retainers to the condenser.
    17. Fig 9: View Of Battery Box Inlet Air Duct
    GM948926Courtesy of GENERAL MOTORS CORP.
  17. Install the battery box inlet air duct.
  18. Install the front fascia. Refer to Fascia Replacement - Front Bumper in Bumpers.
  19. Fill the cooling system. Refer to Draining and Filling Cooling System .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.