Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 167 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSGENERATOR REPLACEMENT (L61)INSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Position the generator and install the top bolts finger tight.

Fig 1: View Of Generator To Engine Block Bolts (L61)
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the bottom bolts and tighten all the generator bolts.
Tighten: Tighten the generator-to-engine block bolts to 22 N.m (16 lb. ft.).
Connect the electrical connections.
Tighten: Tighten the B+ cable-to-generator nut to 20 N.m (15 lb. ft.).

IMPORTANT: Use the required accessory drive belt removal tool number J 44811 .

Install the accessory drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 2.2L (L61).
Install the throttle body air duct. Refer to Air Cleaner Intake Duct Replacement in Engine Controls - 2.2L (L61).
Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
Tighten: Tighten the battery terminal bolt to 17 N.m (13 lb. ft.).
Reprogram the radio stations.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.