Removal Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Removal Procedure
WARNING: This page is about a different car, the 2005 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.
  1. Remove the front door trim panel. Refer to Trim Panel Replacement - Side Front Door (Early Production)Β  or Trim Panel Replacement - Side Front Door (Late Production)Β .
  2. Remove the front door lower speaker. Refer to Speaker Replacement - Front Door in Entertainment.
  3. Remove the check link bolts at the hinge pillar.
    Fig 1: Removing/Installing Front Door Check Link Bolts
    GM941578Courtesy of GENERAL MOTORS CORP.
  4. Remove the check link nuts from the door frame.
    Fig 2: Removing/Installing Check Link Nuts
    GM941616Courtesy of GENERAL MOTORS CORP.
  5. Remove the check link from the door through the speaker opening.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.