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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 12 (ENGINE CONTROLS - INTRODUCTION)REPAIR INSTRUCTIONSACCELERATOR PEDAL POSITION (APP) SENSOR REPLACEMENTREMOVAL PROCEDURE
2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Removal Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Removal Procedure
WARNING: This page is about a different car, the 2005 Saturn L300. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing/Installing Left Side Lower Instrument Panel Closeout Panel
    GM888497Courtesy of GENERAL MOTORS CORP.
  1. Turn the ignition OFF.
  2. Remove the left side lower instrument panel (I/P) closeout panel (hush panel) attachment fasteners and remove the left side lower I/P closeout panel.
  3. Remove the left side lower heater duct assembly attachment fastener and remove the left side lower heater duct assembly.
  4. Disconnect the accelerator pedal position (APP) sensor harness connector.
    5. Fig 2: Removing/Installing Accelerator Pedal Assembly
    GM891735Courtesy of GENERAL MOTORS CORP.
  5. Depress the accelerator pedal and remove the upper bracket-to-front of dash attachment nut.
  6. Remove the remaining accelerator pedal bracket-to-front of dash attachment nuts.
  7. Remove the APP assembly from the vehicle.
    8. Fig 3: Disconnecting Linkage From Accelerator Pedal Position Sensor
    GM893252Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.