Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006COBALT SS, 4D SEDAN, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALCOOLING SYSTEM (MECHANICAL)ENGINE COOLING SYSTEMREPAIR INSTRUCTIONSSURGE TANK HOSE/PIPE REPLACEMENT - OUTLET (2.4L (LE5))INSTALLATION PROCEDURE

2006 Chevrolet Cobalt SS, 4D Sedan, Standard

Installation Procedure

2006 Chevrolet Cobalt SS, 4D Sedan, StandardSECTION Installation Procedure

Fig 1: Identifying Surge Tank Outlet Hose

Courtesy of GENERAL MOTORS CORP.

Route the surge tank outlet hose and install the surge tank outlet hose to the engine.
Reposition the hose clamp at the engine to secure the hose using J 38185 . See Special Tools .

Fig 2: Installing Surge Tank Outlet Hose

Courtesy of GENERAL MOTORS CORP.

With the surge tank raised, install the surge tank outlet hose.
Reposition the hose clamp to secure the hose using J 38185 . See Special Tools .

NOTE: Refer to Fastener Notice .

Install the surge tank nut.
Tighten: Tighten the surge tank nut to 10 N.m (89 lb in).
Install the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement .

Fig 3: View Of Surge Tank

Courtesy of GENERAL MOTORS CORP.

Install the surge tank inlet hose to the surge tank.
Reposition the hose clamp using J 38185 to secure the hose. See Special Tools .
Fill the cooling system. Refer to Draining and Filling Cooling System (2.0L (LSJ)) , Draining and Filling Cooling System (2.2L (L61), 2.4L (LE5)) or Draining and Filling Cooling System (GE 47716 Fill) .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.