Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G3500, VAN CARGO, 4.8 VREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 2 (ENGINE CONTROL SYSTEM - 6.6L (LLY) - INTRODUCTION (2 OF 2))COMPONENT LOCATORENGINE CONTROLS CONNECTORS
2006 Chevrolet Chevy Express G3500, Van Cargo, 4.8 V
Engine Controls Connectors
2006 Chevrolet Chevy Express G3500, Van Cargo, 4.8 VSECTION Engine Controls Connectors
WARNING: This page is about a different variant/trim than selected.
Accelerator Pedal Position (APP) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | TN | 1274 | 5-Volt Reference 2 |
| 2 | WH/BK | 1164 | 5-Volt Reference 3 |
| 3 | D-BU | 1161 | APP Sensor 1 Signal |
| 4 | BN | 1271 | Low Reference |
| 5 | PU | 1272 | Low Reference |
| 6 | L-BU | 1162 | APP Sensor 2 Signal |
Camshaft Position (CMP) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | D-BU/WH | 6265 | CMP Sensor Signal |
| 2 | BN | 6266 | Low Reference |
| 3 | D-BU | 6259 | 5-Volt Reference 1 |
Crankshaft Position (CKP) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | WH/BK | 6271 | CKP Sensor Signal |
| 2 | GY/BK | 6272 | Low Reference |
| 3 | PU/WH | 6270 | 5-Volt Reference 1 |
Engine Coolant Temperature (ECT) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | YE | 410 | ECT Sensor Signal |
| B | BK | 2761 | Low Reference |
Exhaust Gas Recirculation (EGR) Valve
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | GY | 2702 | 5-Volt Reference 3 |
| B | TN | 2753 | Low Reference |
| C | BN/WH | 5763 | EGR Valve Position Signal |
| D | OG/BK | 5764 | EGR Motor High Control |
| E | - | - | Not Used |
| F | L-GN/BK | 5746 | EGR Motor Low Control |
Fuel Heater
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | BN | 150 | Ground |
| 2 | BN | 1739 | Ignition 1 Voltage |
Fuel Injector 1
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | TN | 1744 | Fuel Injector 1 Control Group 1 |
| 2 | OG | 5421 | Injector Positive Voltage Control |
Fuel Injector 2
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | L-GN/BK | 1745 | Fuel Injector 2 Control Group 3 |
| 2 | PU | 5423 | Injector Positive Voltage Control |
Fuel Injector 3
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | PK/BK | 1746 | Fuel Injector 3 Control Group 4 |
| 2 | PK | 5425 | Injector Positive Voltage Control |
Fuel Injector 4
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | L-BU/BK | 844 | Fuel Injector 4 Control Group 1 |
| 2 | OG | 5421 | Injector Positive Voltage Control |
Fuel Injector 5
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | TN/WH | 845 | Fuel Injector 5 Control Group 3 |
| 2 | PU | 5423 | Injector Positive Voltage Control |
Fuel Injector 6
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | YE/BK | 846 | Fuel Injector 6 Control Group 2 |
| 2 | YE | 5422 | Injector Positive Voltage Control |
Fuel Injector 7
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | OG/BK | 877 | Fuel Injector 7 Control Group 2 |
| 2 | YE | 5422 | Injector Positive Voltage Control |
Fuel Injector 8
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | D-BU/WH | 878 | Fuel Injector 8 Control Group 4 |
| 2 | PK | 5425 | Injector Positive Voltage Control |
Fuel Pressure Regulator
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | PU/WH | 2530 | Fuel Pressure Regulator Solenoid Supply Voltage |
| 2 | YE | 2834 | Fuel Pressure Regulator Solenoid Control |
Fuel Pump
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | RD | 1058 | Fuel Pump Supply Voltage |
| 2 | BK | 150 | Ground |
Fuel Rail Pressure (FRP) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | WH | 2919 | Low Reference |
| 2 | OG/BK | 2918 | FRP Sensor Signal |
| 3 | D-BU | 2917 | 5-Volt Reference 2 |
Fuel Rail Temperature (FRT) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | YE | 1578 | Fuel Temperature Sensor Signal |
| 2 | BN | 6062 | Low Reference |
Glow Plug Control Module (GPCM) C1
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | RD | 1 | Battery Positive Voltage |
Glow Plug Control Module (GPCM) C2
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | OG/BK | HB13 | Glow Plug 3 Supply Voltage |
| 2 | WH/D-GN | HB12 | Glow Plug 2 Supply Voltage |
| 3 | WH/RD | HB11 | Glow Plug 1 Supply Voltage |
| 4 | WH/YE | HB14 | Glow Plug 4 Supply Voltage |
| 5 | - | - | Not Used |
| 6 | WH/RD | HB18 | Glow Plug 8 Supply Voltage |
| 7 | OG | HB15 | Glow Plug 5 Supply Voltage |
| 8 | WH/L-GN | HB16 | Glow Plug 6 Supply Voltage |
| 9 | PK | HB17 | Glow Plug 7 Supply Voltage |
| 10-25 | - | - | Not Used |
| 26 | YE | IC182 | IAH Command 2 |
| 27 | RD | IC185 | IAH Feedback Signal |
| 28 | BK | IC180 | IAH Temperature Signal |
| 29 | PK | IC183 | IAH Current Signal |
| 30 | TN | IC184 | IAH Voltage Signal |
| 31 | OG | IC181 | IAH Command 1 |
| 32-42 | - | - | Not Used |
| 43 | TN | 2501 | High Speed GMLAN Serial Data Bus (-) |
| 44 | TN/BK | 2500 | High Speed GMLAN Serial Data Bus (+) |
| 45 | TN | 2501 | High Speed GMLAN Serial Data Bus (-) |
| 46 | TN/BK | 2501 | High Speed GMLAN Serial Data Bus (+) |
| 47-50 | - | - | Not Used |
| 51 | RD | HB03 | Ground |
| 52 | PK | 439 | Ignition 1 Voltage |
| 53 | PK | 1020 | Ignition 0 Voltage |
High Idle Switch (UF3)
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | BK | 550 | Ground |
| B | BK | 550 | Ground |
| C | D-GN | 534 | High Idle Switch Signal |
| D | BN | 441 | Ignition 3 Voltage |
| E | BN/WH | 230 | Instrument Panel Lamps Dimming Control |
| F | OG | 2013 | High Idle Indicator Control |
Intake Air Heater (IAH) Module
| Connector Part Information |
|
||
|---|---|---|---|
| 1 | BK | IC180 | IAH Temperature Signal |
| 2 | OG | IC181 | IAH Command 1 |
| 3 | YE | IC182 | IAH Command 2 |
| 4 | PK | IC183 | IAH Current Signal |
| 5 | TN | IC184 | IAH Voltage Signal |
| 6 | RD | IC185 | IAH Feedback Signal |
Intake Air Temperature (IAT) Sensor 2
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | D-BU | 6118 | IAT Sensor 2 Signal |
| B | YE/BK | 6120 | Low Reference |
Manifold Absolute Pressure (MAP) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | OG/BK | 469 | Low Reference |
| B | L-GN | 432 | MAP Sensor Signal |
| C | GY | 2704 | 5-Volt Reference 3 |
Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | TN | 552 | Low Reference |
| 2 | TN | 472 | IAT Sensor 1 Signal |
| 3 | PK | 139 | Ignition 1 Voltage |
| 4 | TN | 476 | Low Reference |
| 5 | YE | 492 | MAF Sensor Signal |
Turbocharger Vane Position Control Solenoid Valve
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | D-BU | 5930 | Turbocharger Vane Position Control Solenoid Valve Control |
| B | WH | 5931 | Low Reference |
Turbocharger Vane Position Sensor
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | - | - | Not Used |
| B | YE | 5947 | Turbocharger Vane Position Sensor Signal |
| C | OG/BK | 5929 | Low Reference |
| D | TN | 5928 | 5-Volt Reference 3 |
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.