Circuit/System Testing

2006 Chevrolet Chevy Express G3500, Van Cargo, 4.8 VSECTION Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
  1. With the key ON and the CKP sensor disconnected, measure the voltage between the 5-volt reference and a good ground and observe that the DMM measures 4.98-5.02 volts.
    • If the DMM does not measure 4.98-5.02 volts, test the 5-volt reference for an open, high resistance, or a faulty ECM.
  2. With the key ON and the CKP sensor disconnected, measure the voltage between the 5-volt reference circuit and the low reference circuit, and observe that the DMM measures 4.98-5.02 volts.
    • If the DMM does not measure 4.98-5.02 volts, test the low reference for an open, high resistance, or a faulty ECM.
  3. With the key ON and the CKP sensor disconnected, connect a fused jumper wire to the signal circuit and momentarily and repeatedly probe the low reference circuit, and observe that the Crank Signal Present and engine RPM parameters change.
    • If the crank signal parameter and engine RPM does not change, test the signal circuit for an open, high resistance, a short to ground, a short to voltage, or a faulty ECM.
  4. Ensure that the CKP sensor circuits are not routed too closely to the fuel injector wiring, aftermarket add-on electrical equipment, solenoids, relays, or motors.
  5. Inspect the CKP sensor for physical damage, loose or improper installation, excessive air gap, or foreign material passing between the sensor and the reluctor wheel.
  6. Inspect the CKP reluctor wheel for physical damage, improper installation, or excessive endplay or looseness.
  7. If no other condition is found, replace the CKP sensor.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.