Circuit/System Testing

2006 Chevrolet Chevy Express G3500, Van Cargo, 4.8 VSECTION Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the fuel temperature sensor.
  2. Turn ON the ignition, with the engine OFF.
  3. Observe the Fuel Temperature parameter with a scan tool.
    • If the fuel temperature is warmer than -40Β° (-40Β°F), test the signal circuit for a short to ground.
  4. Connect a 3-amp fused jumper wire between the fuel temperature sensor signal circuit and the low reference circuit.
    • If the fuel temperature is colder than 150Β°C (302Β°F), test for high resistance in the signal circuit or the low reference circuit.
  5. If all circuits test normal, refer to Component Testing in this diagnostic.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.