System Description: Notes

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Notes
WARNING: This page is about a different variant/trim than selected.

The scan tool is first used to energize the fuel pump relay. The fuel injector tester is then used to pulse each injector for a precise amount of time, allowing a measured amount of fuel into the manifold. This causes a drop in system fuel pressure that can be recorded and used to compare each injector.

Fuel Injector Balance Test Example (Actual Results May Vary)

Cylinder 1 2 3 4
1st Reading 379 kPa (55 psi) 379 kPa (55 psi) 379 kPa (55 psi) 379 kPa (55 psi)
2nd Reading 280 kPa (41 psi) 310 kPa (45 psi) 340 kPa (49 psi) 317 kPa (46 psi)
Amount of Drop 99 kPa (14 psi) 69 kPa (10 psi) 39 kPa (6 psi) 62 kPa (9 psi)
Average Range: 47-87 kPa (6.8-12.6 psi) Replace fuel injector - too much fuel pressure drop Injector OK Replace fuel injector - too little fuel pressure drop Injector OK
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.