Circuit/System Testing

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Circuit/System Testing
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, 2007 Chevrolet RV Cutaway, and 2007 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Test for shorted terminals and poor connections at the EGR valve.
  2. With the ignition ON and the EGR valve disconnected, observe that the EGR Position parameter on the scan tool is 0 volts.
    • If the EGR Position parameter is more than 0 volts, test the signal circuit for a short to voltage. If the circuits test normal, replace the control module.
  3. With the ignition ON and the EGR valve disconnected, measure for 5 volts between the 5-volt reference circuit of the EGR valve and the low reference circuit of the EGR valve.
    • If the voltage is less than 5 volts, test the for an open in the low reference circuit of the EGR valve. If the circuits test normal, replace the control module.
  • If the signal and the low reference circuit, test normal replace the EGR valve.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.