Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 929 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSREMOTE POWER STEERING FLUID RESERVOIR REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, 2007 Chevrolet RV Cutaway, and 2007 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Power Steering Pump Remote Reservoir

Courtesy of GENERAL MOTORS CORP.

Install the power steering pump remote reservoir (3) to the vehicle.

NOTE: Refer to Fastener Notice .

Install the power steering pump remote reservoir (4) mounting nuts.
Tighten: Tighten the nuts to 11 N.m (97 lb in).

Fig 2: Power Steering Fluid Reservoir Inlet & Outlet Hoses At Power Brake Booster

Courtesy of GENERAL MOTORS CORP.

Install the reservoir inlet hose (3) to the reservoir.

Fig 3: Remote Power Steering Fluid Reservoir Outlet Hose

Courtesy of GENERAL MOTORS CORP.

Connect the reservoir outlet hose to the reservoir.
Bleed the power steering system. Refer to Power Steering System Bleeding .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.