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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 929 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING PUMP REPLACEMENT (4.3L)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, 2007 Chevrolet RV Cutaway, and 2007 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Remote Power Steering Fluid Reservoir Outlet Hose
    GM829013Courtesy of GENERAL MOTORS CORP.
  1. Place a drain pan below under the vehicle.
  2. Remove the power steering pump pulley. Refer to Power Steering Pump Pulley Replacement .
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  4. Disconnect the reservoir outlet hose from the power steering pump through the wheel well.
    5. Fig 2: Power Steering Gear Outlet Hose
    GM829005Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the power steering gear outlet hose or cooler hose from the power steering pump through the wheel well.
    6. Fig 3: Power Brake Booster Inlet Hose At Power Steering Pump
    GM309298Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the power brake booster inlet hose (2) from the power steering pump (1) through the wheel well.
  7. Cap the ends of the hose and the power steering pump in order to prevent the entrance of dirt.
    8. Fig 4: View Of Power Steering Pump
    GM828989Courtesy of GENERAL MOTORS CORP.
  8. Remove the power steering pump mounting bolts and the nuts.
  9. Remove the power steering pump from the vehicle.
    10. Fig 5: Identifying Power Steering Pump Rear Bracket
    GM828987Courtesy of GENERAL MOTORS CORP.
  10. Remove the power steering pump rear bracket mounting nuts.
  11. Remove the power steering pump rear bracket.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.