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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 903 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSBATTERY REPLACEMENT (SECONDARY)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, and 2007 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Batteries produce explosive gases. Batteries contain corrosive acid. Batteries supply levels of electrical current high enough to cause burns. Therefore, in order to reduce the risk of personal injury while working near a battery, observe the following guidelines:
  • Always shield your eyes.
  • Avoid leaning over the battery whenever possible.
  • Do not expose the battery to open flames or sparks.
  • Do not allow battery acid to contact the eyes or the skin.
    • Flush any contacted areas with water immediately and thoroughly.
    • Get medical help.
  1. Disconnect the battery negative cable from the negative battery terminal. Refer to Battery Negative Cable Disconnection and Connection .
  2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
    3. Fig 1: Battery Cable Connections (Auxiliary Battery)
    GM105191Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the auxiliary negative cable from the battery terminal.
  4. Disconnect the auxiliary battery positive cable from the battery terminal.
    5. Fig 2: Auxiliary Battery, Battery Hold-Down Retainer Bolt And Retainer
    GM184057Courtesy of GENERAL MOTORS CORP.
  5. Remove the battery hold down retaining bolt.
  6. Remove the battery from the tray.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.